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Cold Forging Heatsinks
Aluminum Cold Forged Heatsinks Aluminum Cold Forged Heatsinks

Aluminum Cold Forged Heatsinks

Introduction：
The common material that used for pin fin heat sink is AL1070 and CU1100, Pioneer Thermal also developed pin fin heat sink to be made with AL6063 for some certain structure and market

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Product Introduction

 

Cold forged heat sink, also known as pin fin heat sink, is a manufacturing process in which the aluminum or copper heat sink is formed by using localized compressed

forces.  Fin arrays are formed by forcing raw material into a molding die by a punch. The process ensures that no air bubbles, porosity or any other impurities are trapped within the material and thus produces exceptionally high quality products.

 

The common material that used for pin fin heat sink is AL1070 and CU1100, yes, pin fin heat sink can be made not only of aluminium but also of copper. Pioneer Thermal also developed pin fin heat sink to be made with AL6063 for some certain structure and market.

Pin fin heat sink normally used for LED, camera etc., compare to extrusion heat sink, pin fin heat sink thermal performance is better and heat dissipation area is bigger. Pin fin heat sink surface treatment can be anodize, e-coating, painting, nickel plating, anti-oxidation.

 

Aluminum Cold Forged Heatsinks

Pin Fin Heat Sink Process:

Available heat sink process of Pioneer Thermal:

 

Main Process Extrusion Bonded Fins Skived Fins Snapped Fins Folded Fins Heat Pipes
Cold Forging Die Casting FSW cold plate Gun drill cold plate Vacuum brazing cold plate Vapor chamber
 
Finishing Processes CNC machining Drilling Tapping Stamping Anodizing Screen printing
Powder coating Laser etching Polishing Electrophoresis E-coating  
 
Finishing Value Added Embedded fans Thermal Greases Screws Springs Clips Embedded heat pipes
Phase change materials Back plates Gap filler pads PEMs Standoffs Dielectric pads
Compounds

Pioneer Thermal Quality Assurance:

Pioneer Thermal will do the quality control from incoming material to heat sink shipped, if customer find any defect parts when received the goods, we will send replacement or credit note.

 

Inspection tool of Pioneer Thermal:

 

Heat sink dimension  
CMM Projector
 
Heat sink performance  
Salt Spray Tester Pressure Tester Clip Force Tester Drop Tester Helium Leakage Tester
 
Heat sink reliability
Wind Tunnel On Line Thermal Tester HP Qmax Tester HP Delta T Tester Thermal Shock High Temperature Aging Chamber

 

 

Pioneer Thermal R&D:

Our seasoned professionals can model and critique the thermal implications of your design using Icepak, Flotherm, CFD, Solidworks, ProE, and AutoCAD.  We can manage your thermal needs from the conceptual design stage, through prototypes and into production, which enable us to be your “one-stop” shop for quality thermal solutions, delivered on time and at competitive prices.

 

 

About Pioneer Thermal:

As a heat sink manufacturer in China, Pioneer Thermal is certified with ISO9001, ISO14001 and TS16949, and has a dedicated quality assurance department with full CMM capabilities. We are focused on providing advanced technology, superior customer service and outstanding value to our industry partners.

Pioneer Thermal has more than 18 years experience in heat sink design and manufacturing, our process includes CNC machining, cold forging heatsinks, cold plate heatsinks, die casting heatsinks, extrusion heatsinks, heatpipe assemblies, skived fin heatsinks, stacked fin heatsinks, folded fin heatsinks etc. If you need any heat sink service, please contact Pioneer Thermal.

 

 

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